Rinsing, Filling & Capping for Carbonated Soft Drinks
RFC-CSD series 3-in-1 tri block machine is composed of rinser, filler and capper, with advanced technology of filling Ultra-fill 2 counter pressure valves which first evacuate then hygienic filling for long shelf line of product and is manufactured according to carbonated soft drink/ energy drink/ sparkling water/ carbonated flavor water production technical requirement. It uses counter pressure filling method for higher production rate & long shelf line of product.
RFC series machine is a fully automatic multi-functional combined machine integrating washing, filling and capping into single body. This machine is equipped with advanced man-machine interfacial control technology with all necessary automation with PLC. It works on hanging neck holding method. Hence, no changeover is required to fill different sizes of bottles from 200ml to 2 liters.
RFC series machine is a fully automatic multi-functional combined machine integrating washing, filling and capping into single body. This machine is equipped with advanced man-machine interfacial control technology with all necessary automation with PLC. It works on hanging neck holding method. Hence, no changeover is required to fill different sizes of bottles from 200ml to 2 liters.
Salient Features
- Intelligent machine with Inbuilt Touchscreen HMI panel devices with variable speed AC Drive for regulation of operating speed during production.
- CSD valves are capable to fill carbonated soft drinks, Beer, carbonated juice with pulp too.
- Introducing Ultra-fill 2 counter pressure valves which first evacuate then hygienic filling for long shelf line of product.
- Specially designed cam based open-close type neck grippers which transfer bottle very smoothly even at very high speed without distortion & scratch on bottle.
- Fully integrated 2 tanks CIP system with single stage & double stage CIP.
- Can be compatible with online CSD processing section, warming tunnel, Labeling Machine, Ink Jet Printer, Shrink wrapping machine & Online PET blow molding machine.
- Available with integrated IOT application for remotely access the machine & save the production data of Daily, Monthly, Yearly Basis in any portable device.
- All the parts including the processing section, main valve, storage tank, filling tank, Hose pipe, & pump are connected by tri-clamp for easy disassembling during the cleaning process.
- High grade silicone seals with tri-clamp based connection for long life.
- Integrated IOT application for remotely access the machine & save the production data of Daily, Monthly and Yearly Basis in any portable device.
- No Bottle - No Rinse - No Fill - No Cap.
- Unique Pick & Place type Capping operation with torque adjustable magnetic capping heads.
- Automatic Cap elevator cum orientor with automatic wrong cap diverter system to reduce machine stop.
- PLC based centralized lubrication system.
- Drive is on chain of gears (Not Indexing Cam) hence low on maintenance.
- Speed Control by AC variable frequency Drive for regulation of operating speed with synchronization.
- All electrical motors are protected individually by Overload Thermal Relays for safety.
- Can handle all bottle size ranging from 200 ml to 2000 ml.
- Stainless Steel enclosure with acrylic doors provided for complete hygienic bottling with safety.
Technical Specifications
| Model | KFC-30-CSD SEMI | KRFC-30-CSD | KRFC-60-CSD | KRFC-90-CSD | KRFC-120-CSD | KRFC-150-CSD | KRFC-200-CSD |
|---|---|---|---|---|---|---|---|
| No. of Heads | 9-4 | 9-9-4 | 12-12-6 | 18-18-6 | 24-24-8 | 30-30-10 | 40-40-12 |
| Output @ 200/250 ml. in (bottles per minute) | 30 BPM | 30 BPM | 60 BPM | 90 BPM | 120 BPM | 150 BPM | 150 BPM |
| Output @ 600/750 ml. in (bottles per minute) | 25 BPM | 25 BPM | 40 BPM | 60 BPM | 90 BPM | 120 BPM | 140 BPM |
| Output @ 1.25L. in (bottles per minute) | 20 BPM | 20 BPM | 30 BPM | 50 BPM | 70 BPM | 80 BPM | 125 BPM |
| Electric Power | 5.2 KW | 5.2 KW | 5.2 KW | 7.5 KW | 7.5 KW | 10 KW | 10 KW |
| Bottle size Range | 200 ml to 2000 ml | ||||||
