Quadra Fill Barrel / Drum Filling & Packaging Line
Quadra Fill
Automatic Container Drum, Barrel, IBC Filling Machine with Machine Vision & SCADA Software.
QUADRA FILL is Fully Automatic containers, Drums, Barrels & IBCs Filling & capping system on pallet with multi-layer program, which is composed of co-ordination of Multi Axis and Auto positioning of filling lance and bunghole using high MP industrial AF camera with integrated SCADA for operations.
How It Works ?
Automation is done keeping in mind speed and accuracy of filling Containers, Drums, Barrels & IBCs giving high yields. Industrial Grade Camera scans all Containers, Drums, Barrels & IBC's bungs at one go to automatically align filling lance and the bunghole giving speed and accuracy without human intervention. Quadrafill Is a multipurpose machine equipped with automatic capping & sealing also with cap elevator & cap magazine Single point operation with centralized SCADA software having large 15” Touch Screen Kiosk.
Key Features
- High reliability and durability of the equipment.
- Can fill HDPE containers, Steel Drums, Plastic Drums, IBC from 20 liters to 250 liters.
- Fill IBC up to 1000 liters.
- Fully auto Multi-layer filling & capping up to 3 layers with pallets different combinations.
- fully automatic servo based cap opening & closing system with cap elevator & cap magazine.
- Servo operated clamping system to hold containers during capping operation.
- individual torque measurement record system with alarm.
- High Resolution AF Industrial camera identifies all bungs at one GO.
- Camera system can work for any colors and finishes.
- Tare check, flow rate control for coarse & fine filling operation.
- Recipe based filling height as per container sizes.
- Available with varieties of flow sensors line electromagnetic & mass flow based on the product.
- Anti-drip system.
- Overfill detection & alarm.
- Below-surface filling with lance raises with filling.
- Electro-pneumatic control system.
- SCADA operated touch screen interface.
- Unlimited product recipes.
- Filling Cycle history with reports.
- User & Rights Management.
- Detailed Audit Trail with 21 CFR Compliance.
Industries We Serve
Food, Feedstuff &
Beverage
Beverage
Butter oil, Liquid Glucose, Glycerin, Starch, Edible oil, Alcoholic Beverages, All types of oils etc.
Chemical, Petrochemical & Lubricant
Solvents, Pesticides, Liquid Fertilizers/Fungicides, Detergents, Thinner, Lubricant oil, Wax, DEF, etc.
Paint, Coatings &
Lacquers
Lacquers
Liquid paints, Varnish, Thinners, synthetic substances, Resins,
etc.
Construction Material
Curing and Sealing compounds, Concrete Densifier and Hardener, Surface and Evaporation Retarder, Concrete Set Accelerator
Customization Options
- Un-bunging, filling, bunging, Capping & Sealing.
- Type X Purge System for Inertisation/Purging of gas.
- Foamy and Non-Foamy Product Applications.
- Anti-explosion version for Hazardous areas.
- Different MOC based on area of applications.
- Fully automatic with conveyor belts for pallets.
- Customized Filling Nozzles.
- Controlling product flow to the filling machine.
- Weighted, mass or flow filling options.
- High Speed with Double Filling Lance.
- Integration with previous & next machines.
- CIP cleaning system compatible.
- IOT Integration Support.
Benefits
Fast Roi
We assure you faster ROI due to reduced manpower, accurate filling and 24/7 filling operation.
Zero Maintenance
Rugged design and automation enabled us to deliver you machine which tends to have zero maintenance
Assured Growth
Let's partner for mutual Growth. We believe strongly in customer relationship & on time services.
