Linear Washing Filling & Capping For Glass Bottle

The linear filling line is best suited for filling water, juice etc. in a glass bottle. The Linear Washing filling & capping Machine is compact and highly efficient machine with elegant look. This machine is equipped with the four stage bottle sterilization with Hot water-Detergent water- product water & air wash to clan the bottle The machine operates on the linear principle with "Rotary actuator based" mechanism and requires manual loading of bottle. Special robotic arms are provided for automatic unloading of bottles to conveyer.

This multi-functional multi-featured machine meets the GMP requirements of filling for any rigid material container. The machine has an inbuilt zero hold gravity tank on the top system. The flow of liquid is measured and converted into electronic signals through Flow Sensor, which is being controlled by PLC very accurately. Minimum adjustment required to set different containers capacities from 200 ml to 1000 ml.

Salient Features

PLC and HMI controlled machine with easy operation & user friendly programming.
Four inner wash with combination of Hot water, Detergent water, Product water & one air wash.
Door safety interlocks system & Liquid level interlocks for washing pump and inlet valves with hot water temperature control.
Automatic chemical drain after desired washing cycle.
Stationary nozzles eliminate contamination of water cycles as well as provide untouched filling.
Automatic unloading of bottle using pneumatic finger.
Skid mounted Pumps and Tanks are mounted on stand for Easy Maintenance.
Separate panel control to avoid any short circuit due to spraying of water.
Contact Parts will be of SS 316, compact design in S.S matt finished body.

German Make Flow sensor based filling.
No change parts are required to fill different filling sizes.
Fine and coarse filling system for accurate filling and to avoid spillage of liquid.
Buffer tank level interlocking & cyclic ozonization system.
Following CGMP Norms.
Diving Nozzle for foam free filling.
Can be equipped with separate zero hold round buffer tank having castor wheels.
Can be supplied with Laminar Air Flow (optionally) especially for hematology products.

Technical Specifications

Model	KLWM-60	KLWM-60
Capacity@ Bottles Per Hour	300 BPH	900 BPH
Washing Cycle	Normal water Detergent Water Hot water	Normal water Detergent Water Hot water Mineral Water or Combination
Rinsing Water Consumption @ 0.2 ~ 0.25 Mpa	360 Ltr / hr	720 Ltr / hr
Compressed Air Consumption @ 4 to 6 Bar	2.5 CFM	2.5 CFM
Electric Supply	AC 420 V Three Phase	AC 420 V Three Phase
Bottle size range	200 ml to 2000 ml

Operation

The bottle are loaded on the cup holding platform and bottle are cleaned in four station of washing. Specially designed cup holders provided to hold cup. The bottle are placed in an inverted position in these cup holders. Spraying nozzle does the washing of the bottle. Each and every cup wash at four station for proper cleaning and then after air spraying for drying the bottle. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when cup are stopped means insure saving of water. Robotic arms unloading the washed bottle to the conveyers. After that the bottles are conveyed to filling stations.

Empty container is loaded on the platform below nozzle, sensing the container at proper place, filling valves will deliver the set volume through nozzles. Each time after Automatic placement of the Container, Nozzle will deliver exact volume as set in touch screen PLC. After filling, Bottle will transfer to Capping for perfect capping operation.