Linear Washing Filling For Glass Bottle

The linear filling line is ideal for bottling water, juice, and similar liquids in glass bottles. This compact and efficient linear washing, filling, and capping machine features a sleek design and advanced functionality. It includes a four-stage bottle sterilization process involving hot water, detergent water, product water, and air wash to ensure thorough cleaning.

Operating on a linear principle with a rotary actuator-based mechanism, the machine requires manual bottle loading. It is equipped with special robotic arms for automatic bottle unloading onto the conveyor.

Salient Features

PLC and HMI controlled machine with easy operation & user friendly programming.
Includes hot water, detergent water, product water, and air wash for thorough bottle cleaning.
Features door safety interlocks and liquid level interlocks for washing pumps and inlet valves, with hot water temperature control.
This ensures the complete drainage of chemicals after each washing cycle.
Stationary nozzles prevent contamination of water cycles and ensure untouched filling.
Automatic unloading of bottle using pneumatic finger.
Skid-mounted pumps and tanks on stands for straightforward maintenance.
Separate panel control to prevent short circuits caused by water spraying.
Contact Parts will be of SS 316, compact design in S.S matt finished body.

German-made flow sensors for accurate filling, with fine and coarse filling systems to minimize spillage.
Equipped with a diving nozzle to prevent foam during filling.
Can be fitted with a separate zero-hold round buffer tank with castor wheels.
Available for use with hematology products for enhanced cleanliness.
Following CGMP Norms.
Diving Nozzle for foam free filling.
Can be equipped with separate zero hold round buffer tank having castor wheels.
Can be supplied with Laminar Air Flow (optionally) especially for hematology products.

Technical Specifications

Model	KLWM-60	KLWM-60
Capacity@ Bottles Per Hour	300 BPH	900 BPH
Washing Cycle	Normal water Detergent Water Hot water	Normal water Detergent Water Hot water Mineral Water or Combination
Rinsing Water Consumption @ 0.2 ~ 0.25 Mpa	360 Ltr / hr	720 Ltr / hr
Compressed Air Consumption @ 4 to 6 Bar	2.5 CFM	2.5 CFM
Electric Supply	AC 420 V Three Phase	AC 420 V Three Phase
Bottle size range	200 ml to 2000 ml

Operation

The bottles are loaded on the cup-holding platform, and the bottles are cleaned in four stations of washing. Specially designed cup holders are provided to hold cups. The bottles are placed in an inverted position in these cup holders. The spraying nozzle does the washing of the bottle. Each and every cup is washed at four stations for proper cleaning and then air-sprayed for drying the bottle. Solenoid valves are provided to enable the regulation of wash timings; it also sprays water when cups are stopped, which means saving water. Robotic arms unloading the washed bottle to the conveyers. After that, the bottles are conveyed to filling stations.

The empty container is loaded on the platform below the nozzle; sensing the container in its proper place, filling valves will deliver the set volume through nozzles. Each time after automatic placement of the container, Nozzle will deliver the exact volume as set in the touch-screen PLC. After filling, the bottle will transfer to capping for the perfect capping operation.