Complete Glass Bottle Filling and Capping Solution

Complete Glass Bottle Filling and Capping Solution

Koldpack provide Complete Glass Bottle Filling and Capping Solution in Rajasthan and Madhya Pradesh.

Our Manufacturing unit is based in Ahmedabad, Gujarat, India.

Koldpack’s Glass Bottle Line is a linear filling system designed for bottling water, juice, and similar non-carbonated liquids in glass containers.

This compact and highly efficient line combines washing, filling, and capping operations into one seamless unit.

Koldpack precisely engineers this CGMP‑compliant system to deliver hygienic, foam‑free, contamination‑proof operations—perfect for food, beverage, and hematology.

Koldpack’s glass bottle line delivers reliable, smart automation to boost efficiency and scalability—perfect for expanding or optimizing your production workflow.

Specification:

The Glass Bottle Line KLWM-60 is available in two models with capacities of 300 Bottles per Hour (BPH) and 900 BPH.
Koldpack engineers both models to handle bottles ranging from 200 ml to 2000 ml, powered by a 420 V, 3‑phase AC supply.

The washing cycle includes Hot Water, Detergent Water, Product Water, and Air Wash, with the 900 BPH model optionally supporting Mineral Water rinse.

The water consumption is approximately 360 liters/hour for the 300 BPH model and 720 liters/hour for the 900 BPH model at 0.2 to 0.25 MPa pressure. Both models consume about 2.5 CFM of compressed air at 4–6 Bar.

Why Choose Koldpack’s Glass Bottle Line?

• Turnkey Solution: Integrates washing, filling, and capping in one streamlined process.
• Built for Hygiene: Follows CGMP norms and can be equipped with optional Laminar Air Flow for cleanroom-grade environments.
• Smart Technology: PLC and HMI-controlled for user-friendly, touch-screen operation.
• Energy and Resource Efficient: Reduced water and detergent usage through solenoid-controlled spray nozzles.
• Data-Driven: Offers cloud-based bottle tracking and production reporting for full traceability.

Features of Koldpack’s Glass Bottle Filling Line:

• Linear operation with rotary actuator-based mechanism
• Four-stage washing:
o Hot water
o Detergent water
o Product water
o Air wash
• Manual bottle loading with automatic robotic arm unloading
• Stationary stainless-steel nozzles to prevent cross-contamination
• Skid-mounted pumps and tanks for easy maintenance
• German-made flow sensors for precise filling (coarse & fine system)
• Diving nozzles to prevent foaming during fill
• Safety interlocks for doors, washing pumps, and inlet valves
• Hot water temperature control
• Separate SS control panel to prevent electrical hazards
• Optional zero-hold round buffer tank on castor wheels
• 360-degree bottle inspection system with QR code tracking
• Cloud-based central database connectivity for real-time reporting

Applications & Uses:

The Koldpack Glass Bottle Line is ideal for:
• Drinking Water Bottling
• Fruit Juices & Non-carbonated Beverages
• Herbal & Medicinal Liquids
• Hematology & Lab Products
• Premium Bottled Products Requiring Sterile Packaging

Frequently Asked Questions (FAQs)

Q1: What types of bottles can the Koldpack Glass Bottle Line handle?
A1: It supports a wide range of glass bottle sizes from 200 ml to 2000 ml.

    Q2: Is this machine suitable for hot fill applications?
    A2: Yes, the system supports hot water sterilization and filling, making it suitable for hot-fill beverages.

    Q3: Can I track the lifecycle of each bottle?
    A3: The system includes a 360-degree inspection unit with QR code scanning, and all data is uploaded to a cloud-based server for lifecycle and batch reporting.

    Q4: How do I maintain the system?
    A4: The unit is designed for easy maintenance, featuring skid-mounted tanks, SS316 contact parts, and a separate control panel to avoid water-related electrical issues.

    Q5: Does it follow hygiene standards?
    A5: Koldpack adheres to CGMP norms, and you can equip it with Laminar Air Flow to meet cleanroom requirements—especially for pharmaceutical and hematology applications.

      Koldpack provide Complete Glass Bottle Filling and Capping Solution in Rajasthan and Madhya Pradesh including locations Jaipur, Alwar, Bhiwadi, Kota, Jodhpur, Jaipur, Udaipur, Bhilwara, Indore, Bhopal, Pithampur, Dewas, Gwalior, Jabalpur, and Satna.

      For further information, inquiries, or to request a quote, please reach out to us today!

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