The Quadra Fill is a fully automatic filling system designed for containers, drums, barrels, and IBCs on pallets. It features a multi-axis coordination system with automated positioning of the filling lance and bunghole. Utilizing a high-MP industrial AF camera, the system ensures precise alignment, while integrated SCADA manages and streamlines the entire operation for optimal efficiency.
Customization Option
- Un-bunging, filling, bunging, Capping & Sealing.
- Foamy and Non-Foamy Product Applications.
- Fully automatic with conveyor belts for pallets.
- Anti-explosion version for Hazardous areas.
- Customized Filling Nozzles.
- Integration with previous & next machines.
- IOT Integration Support.
- Type X Purge System for Inertisation/Purging of gas.
- Different MOC based on area of applications.
- Controlling product flow to the filling machine.
- Weighted, mass or flow filling options.
- High Speed with Double Filling Lance.
- CIP cleaning system compatible.
Can be configured for more flexible & automatic workstation
- Bung hole detection
- Pre N2 purging
- Post N2 purging
- Sealing
- De capping
- Filling
- Capping
- Automatic in & out of pallets
Salient Features
- Servo based conveyor rollers system with intermediate bucket stations.
- Available with automatic roller closure/ pneumatic plate closure type lid pressing system.
- PLC based control with large HMI touch screen panel.
- Can handle a wide variety of filling ranges & container sizes.
- Inbuilt filling tank with agitator for mixing.
- Calibrated filling with auto tare start.
- Outside openable nozzle with double seat to ensure maximum flow rate & accurate filling.
- Course & fine filling facility for foamy product.
- Acrylic doors with safety locks provided.
- Can be compatible with flammable, hazardous, toxic chemicals which need to fill at high temperatures.
- Unlimited filling recipe generation & storage as per requirement.
- Specialized high temperature food grade silicone seals with tri-clamp based connection for each cleaning.
- All the parts including the main valve, buffer tank, nozzles, Hose pipe, & pump are connected by tri-clamp for easy disassembling during the cleaning process.
- Automatic Cap lidding, Crimping & closing system is added in fully automatic pails filling process.
- Can be compatible with online ink jet printer & palletizer.
Technical Specifications
| No. Of Filling Head | 2 to 6 heads |
| Output Per Hour | 200 to 600 buckets/ Hr. |
| Filling Type | Weight based electronic load cell type |
| Nozzle System | Top filling- Bottom Filling |
| Material Of construction | Contact parts : SS 316, Body Parts : SS 304Matt finish |
| Electrical Supply | AC 440V Three Phase |
| Compressed Air pressure | 4 to 6 Kg/ Cm2 |
| Filling Range | 1 Liter to 5Liter with necessary change parts |
| Application | Filling of foamy and non-foamy liquids in bottles & containers. |
Operation
Automation is done keeping in mind speed and accuracy of filling Drums, Barrels & IBCs giving high yields. Industrial Grade Camera scans all Drums, Barrels & IBC's bungs at one go to automatically align filling lance and the bunghole giving speed and accuracy without human intervention. Single point operation with centralized SCADA software having large 15” Touch Screen.
Product Category
Primary packaging
– Rinsing for Mineral Water
– Filling for Mineral Water
– Capping for Mineral Water
– Rinsing For Juice
– Hot-Filling For Juice
– Capping For Juice
– Rinsing for Carbonated Soft Drinks
– Filling for Carbonated Soft Drinks
– Capping for Carbonated Soft Drinks
– Rotary Monoblock Glass Bottle Filling
– Linear Washing Filling For Glass Bottle
– Linear Washing capping For Glass Bottle
– Filling for Mineral Water
– Capping for Mineral Water
– Rinsing For Juice
– Hot-Filling For Juice
– Capping For Juice
– Rinsing for Carbonated Soft Drinks
– Filling for Carbonated Soft Drinks
– Capping for Carbonated Soft Drinks
– Rotary Monoblock Glass Bottle Filling
– Linear Washing Filling For Glass Bottle
– Linear Washing capping For Glass Bottle