Koldpack is trusted Manufacturer, Supplier and Exporter of Glass Bottling Line in Nigeria.
We are based in Ahmedabad, Gujarat, India.
Koldpack designs the Glass Bottling Line to efficiently bottle water, juice, and similar liquids with high quality.
With advanced automation, robust construction, and stringent hygiene standards, this line ensures optimum performance and durability for modern beverage production facilities.
Features
- Compact and Efficient Design: Linear washing, filling, and capping machine with a sleek stainless steel body (SS 316) for durability and easy maintenance.
- Four-Stage Bottle Sterilization: Ensures thorough cleaning using hot water, detergent water, product water, and air wash.
- Advanced Automation:
- PLC and HMI controlled for user-friendly operation and programming.
- Robotic arms for automatic bottle unloading onto conveyors.
- Safety Interlocks: Door safety and liquid-level interlocks prevent accidents and equipment damage.
- Water and Chemical Management: Hot water temperature control and complete drainage of chemicals after each cycle.
- Precision Filling System:
- German-made flow sensors for accurate filling.
- Diving nozzles for foam-free filling.
- Fine and coarse filling options to minimize spillage.
- Optional Features:
- Zero-hold round buffer tank with castor wheels.
- Laminar Air Flow for hematology products.
- Maintenance-Friendly: Skid-mounted pumps and tanks for easy access and maintenance.
- Compliance: Designed following CGMP norms for high-standard hygiene.
Technical Specifications
| Feature | KLWM-60 | KLWM-60 High Capacity |
| Bottling Capacity | 300 BPH | 900 BPH |
| Washing Cycle | Normal Water, Detergent Water, Hot Water | Normal Water, Detergent Water, Hot Water, Mineral/Combination Water |
| Rinsing Water Consumption | 360 L/hr | 720 L/hr |
| Compressed Air Consumption | 2.5 CFM @ 4–6 Bar | 2.5 CFM @ 4–6 Bar |
| Electric Supply | AC 420 V Three Phase | AC 420 V Three Phase |
| Bottle Size Range | 200 ml – 2000 ml | 200 ml – 2000 ml |
Operation Process
- Bottle Loading: Operators manually load bottles onto cup-holding platforms in an inverted position.
- Four-Stage Washing: The machine cleans each bottle at four stations using a combination of hot water, detergent, and product water, then dries it with air.
- Water Efficiency: The system uses solenoid valves to regulate wash timing, conserving water by stopping the spray when operators pause the bottles.
- Automatic Unloading: Robotic arms transfer washed bottles to the conveyor for filling.
- Filling Process:
- The machine automatically senses bottles and fills them with the exact volume using diving nozzles.
- PLC-controlled settings ensure precise, repeatable filling.
- Capping: The machine caps bottles with high precision to maintain product integrity.
Bottle Life Cycle Management
- 360-Degree QR Code Inspection: Every bottle is scanned post-filling for traceability.
- Cloud-Based Data Management:
- Production and batch-wise data uploaded to central cloud servers.
- Generate bottle life cycle reports online.
- Monitor daily production across all plants.
FAQs
Q1: What types of liquids can the Koldpack Glass Bottling Line handle?
A1: The line is ideal for water, juice, and similar beverages in glass bottles. Optional Laminar Air Flow ensures compatibility with hematology or sterile products.
Q2: What is the range of bottle sizes supported?
A2: The system accommodates bottles from 200 ml to 2000 ml.
Q3: How is hygiene maintained in the bottling process?
A3: Bottles undergo a four-stage sterilization using hot water, detergent, product water, and air wash. We manufacture contact parts from SS 316 and follow CGMP norms.
Q4: Can production data be monitored remotely?
A4: The system uploads all bottling data to a central cloud database, allowing users to generate batch-wise and daily reports online.
Q5: How does the machine prevent spillage and foam during filling?
A5: German-made flow sensors combined with diving nozzles ensure accurate, foam-free filling. Fine and coarse filling settings further minimize spillage.
Koldpack is Exporter of Glass Bottling Line in Nigeria and including locations in Lagos, Kano, Ibadan, Kaduna, Port Harcourt, Benin City, Maiduguri, Zaria, Aba, Jos, Ilorin, Oyo, Enugu, Abeokuta, Abuja, Sokoto, Onitsha, Warri, Ebute Ikorodu, Okene, Calabar, Uyo, Katsina, Ado-Ekiti, Akure, Bauchi, Ikeja, Makurdi, Minna, Efon-Alaaye, Ilesa, Owo, Umuahia, Ondo, Ikot Ekpene, Iwo, Gombe, Jimeta, Atani, Gusau, Mubi, Ikire, Owerri, Shagamu, Ijebu-Ode, Ugep, Nnewi, Ise-Ekiti, Ila Orangun, Saki, Bida, Awka, Ijero-Ekiti, Inisa, Suleja, Sapele, Osogbo, Kisi, Gbongan, Ejigbo, Funtua, Igboho, Buguma, Ikirun, Abakaliki, Okrika, Amaigbo, Lafia, Gashua, Modakeke, Bama, Ilobu, Jalingo, Okigwe, Offa, Esuk Oron, Nsukka, Nguru, Hadejia, Ijebu-Igbo, Uromi, Birnin Kebbi, Pindiga, Azare, Nkpor, Ikere-Ekiti, Lafiagi, Kontagora, and many more.
For more information or to request a quote, please contact us.
Phone no: +91 97234 56247 | +91 98250 14859 | +91 99252 06119
Email Id: sales@kbassociates.net.in
Website: www.koldpackindia.in
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