Capping for Mineral Water

The RFC Series 3-in-1 Triblock Machine is a cutting-edge solution that seamlessly integrates rinsing, filling, and capping into one fully automated system. Engineered for the production of packaged drinking water, mineral water, and natural spring water, it meets IS 14543 and IS 13428 standards. The machine employs pressure gravity filling and features advanced PLC automation with an intuitive user interface. Its innovative hanging neck holding method allows for effortless filling of bottle sizes from 200 ml to 2 liters without requiring changeovers, delivering unmatched efficiency and versatility.

Salient Features

Intelligent machine with Inbuilt Touchscreen HMI panel devices with variable speed AC Drive for regulation of operating speed during production.
available with integrated IOT application for remotely accessing the machine & saving the production data on Daily, Monthly, Yearly Basis in any portable device.
No Bottle - No Rinse - No Fill - No Cap.
Unique Pick & Place type Capping operation with torque adjustable magnetic capping heads.
Automatic Cap elevator cum orientor with automatic wrong cap diverter system to eliminate fouling/glitches..
Drive is on chain of gears (Not Indexing Cam) hence low on maintenance.
Automatic Cap elevator cum orientor with automatic wrong cap diverter system to reduce machine stops.
Speed Control by AC variable frequency Drive for regulation of operating speed with synchronization.
All the parts including the main valve, storage tank, filling tank, Hose pipe, & pump are connected by tri-clamp for easy disassembling during the cleaning process.

High grade silicone seals with tri-clamp based connection for long life.
All contact parts will be SS 316 & body parts SS 304.
All electrical motors are protected individually by Overload Thermal Relays for safety.
Can handle all bottle sizes ranging from 200 ml to 2000 ml.
Stainless Steel enclosure with acrylic doors provided for complete hygienic bottling with safety lock.
PLC based centralized lubrication system.
Pre & Hepa filter for infeed air conveyer blower.
Can handle bottles blown from low grammage Preforms without distortion.
Compatible with online RO plants, labelling machines, ink jet printers, and shrink-wrapping machines.

Technical Specifications

Model	KRFC-30	KRFC-40	KRFC-60	KRFC-90	KRFC-120	KRFC-160	KRFC-200
No. of Heads	10-5-1	8-8-4	12-16-6	18-18-6	20-20-8	24-24-8	30-30-10
Output @ 1000 ml. in (bottles per minute)	30 BPM	40 BPM	60 BPM	90 BPM	120 BPM	160 BPM	200 BPM
Output @ 500 ml. in (bottles per minute)	40 BPM	60 BPM	80 BPM	110 BPM	140 BPM	180 BPM	230 BPM
Output @ 200/300 ml. in (bottles per minute)	45 BPM	60 BPM	90 BPM	120 BPM	160 BPM	200 BPM	250 BPM
Rinsing Water Consumption @ 0.2 ~ 0.25 Mpa	150 Ltr / hr	200 Ltr / hr	350 Ltr / hr	500 Ltr / hr	700 Ltr / hr	780 Ltr / hr	1000 Ltr / hr
Compressed Air Consumption @ 4 to 6 Bar	2.5 CFM	2.5 CFM	2.5 CFM	3 CFM	3.5 CFM	3.5 CFM	4.5 CFM
Power consumption	3 KW	5.2 KW	5.2 KW	5.9 KW	7.5 KW	7.5 KW	10 KW
Bottle size range	200 ml to 2000 ml