Capping For Juice

The RFC-HOT FILL series 3-in-1 tri-block machine is composed of a rinser, filler, and capper, with HOT Filling technology and a dual-port valve that keeps juice and pulp in different flows. suitable for filling fruit juice with natural pulp. The advanced technology of filling ensures a long shelf life for the product and is manufactured according to fruit juice, juice with pulp, and premium juice production technical requirements. It uses the dual-valve HOT filling method for a higher production rate and a longer shelf life for the product.

The RFC series machine is a fully automatic, multi-functional combined machine integrating washing, filling, and capping into a single body. This machine is equipped with advanced man-machine interfacial control technology and all necessary automation with a PLC. It works on the hanging neck holding method. Hence, no changeover is required to fill different sizes of bottles, from 200 ml to 2 litres.

Salient Features

Features an inbuilt touchscreen panel for easy operation and control, enhancing user experience.
Regulates production speed for optimal performance and efficiency.
Capable of filling juices with pulp at temperatures ranging from 70°C to 95°C.
Separate juice and water inlets with an automatic measuring and bypass system for precise control.
Includes a fully integrated 2-tank CIP system with single and double-stage cleaning facilities for thorough sanitation.
Works seamlessly with online RTS processing sections, cooling tunnels, RO plants, labelling machines, ink jet printers, shrink-wrapping machines, and online PET blow moulding machines.
Allows remote access and data management, saving production data on a daily, monthly, and yearly basis via portable devices.
Equipped with torque-adjustable magnetic capping heads for precise capping.
Features an automatic wrong cap diverter system to minimize downtime.

All the parts including the processing section, main valve, storage tank, filling tank, Hose pipe, & pump are connected by tri-clamp for easy disassembling during the cleaning process.
High grade silicone seals with tri-clamp based connection for long life.
Customized SS 316 nozzles for maximum flow & zero dripping.
Drive is on chain of gears (Not Indexing Cam) hence low on maintenance.
Speed Control by AC variable frequency Drive for regulation of operating speed with synchronization.
PLC based centralized lubrication system.
Pre & Hepa filter for infeed air conveyer blower.
All electrical motors are protected individually by Overload Thermal Relays for safety.
Can handle all bottle sizes ranging from 200 ml to 2000 ml.
Stainless Steel enclosure with acrylic doors provided for complete hygienic bottling with safety.

Technical Specifications

Model	KRFC-40-HOTFILL	KRFC-60-HOTFILL	KRFC-90-HOTFILL	KRFC-90-HOTFILL	KRFC-160-HOTFILL	KRFC-200-HOTFILL
No. of Heads	8-8-4	12-16-6	18-18-6	24-24-8	32-32-10	40-40-12
Capacity @ 600 ml.	2400 BPH	3600 BPH	5400 BPH	7200 BPH	7200 BPH	7200 BPH
Rinsing Water Consumption @ 0.2 ~ 0.25 Mpa	200 Ltr / hr	350 Ltr / hr	500 Ltr / hr	700 Ltr / hr	800 Ltr / hr	1000 Ltr / hr
Compressed Air Consumption @ 4 to 6 Bar	2.5 CFM	2.5 CFM	3 CFM	3.5 CFM	3.5 CFM	4 CFM
Electric Power	5.2 KW	5.2 KW	5.9 KW	7.5 KW	7.5 KW	10 KW
Electric Power	200 ml to 2000 ml