Capping for Carbonated Soft Drinks

The RFC-CSD Series 3-in-1 Tri-Block Machine is an advanced solution for carbonated beverage production, seamlessly integrating rinsing, filling, and capping into one efficient unit. This machine employs cutting-edge Ultra-Fill 2 counter pressure valves, which first evacuate air before filling, ensuring hygienic processes and extending the product's shelf life. Designed to meet the technical requirements for carbonated soft drinks, energy drinks, sparkling water, and flavoured carbonated water, it delivers a high production rate and long-lasting product quality.

The RFC Series machine is fully automatic and multifunctional, featuring sophisticated PLC automation and man-machine interface control for smooth operation. Its hanging neck holding method eliminates the need for changeovers when filling bottles of various sizes, from 200 ml to 2 liters. This ensures versatility and efficiency in production. Enhance your beverage manufacturing with the RFC-CSD Series, engineered for precision and high performance.

Salient Features

Features an inbuilt touchscreen HMI panel and a variable speed AC drive for precise regulation of production speed.
Equipped with CSD valves that fill carbonated soft drinks, beer, and carbonated juices with pulp.
Utilizes counter pressure valves to first evacuate air and then ensure hygienic filling, enhancing shelf life
Specially designed cam-based open-close neck grippers transfer bottles smoothly at high speeds, preventing distortion and scratches.
Includes a fully integrated 2-tank CIP system with both single-stage and double-stage cleaning capabilities.
Features integrated IoT technology for remote machine access and production data management on daily, monthly, and yearly bases via portable devices.
All components, including the processing section, main valve, storage tank, filling tank, hose pipe, and pump, are connected by tri-clamp for straightforward disassembly and cleaning.
High-grade silicone seals with tri-clamp connections ensure long-lasting performance.
Utilizes a chain of gears rather than an indexing cam, reducing maintenance requirements.

Regulated by an AC variable frequency drive for synchronized operation.
PLC-based system for efficient and reliable lubrication.
All electrical motors are protected by overload thermal relays.
PLC based centralized lubrication system.
Drive is on chain of gears (Not Indexing Cam) hence low on maintenance.
Speed Control by AC variable frequency Drive for regulation of operating speed with synchronization.
All electrical motors are protected individually by Overload Thermal Relays for safety.
Can handle all bottle size ranging from 200 ml to 2000 ml.
Stainless Steel enclosure with acrylic doors provided for complete hygienic bottling with safety.

Technical Specifications

Model	KFC-30-CSD SEMI	KRFC-30-CSD	KRFC-60-CSD	KRFC-90-CSD	KRFC-120-CSD	KRFC-150-CSD	KRFC-200-CSD
No. of Heads	9-4	9-9-4	12-12-6	18-18-6	24-24-8	30-30-10	40-40-12
Output @ 200/250 ml. in (bottles per minute)	30 BPM	30 BPM	60 BPM	90 BPM	120 BPM	150 BPM	150 BPM
Output @ 600/750 ml. in (bottles per minute)	25 BPM	25 BPM	40 BPM	60 BPM	90 BPM	120 BPM	140 BPM
Output @ 1.25L. in (bottles per minute)	20 BPM	20 BPM	30 BPM	50 BPM	70 BPM	80 BPM	125 BPM
Electric Power	5.2 KW	5.2 KW	5.2 KW	7.5 KW	7.5 KW	10 KW	10 KW
Bottle size Range	200 ml to 2000 ml